Melt Adhesive Applicator PH 200

238 Pages·2010·9.27 MB·English

Melt Adhesive Applicator
PH 200
Manual 110586659/001
-- English --
NordsonDeutschlandGmbHDBUCHHOLZ--MENDTDGERMANY
Note
Thismanualappliestotheentireseries.
Partnumber
P/N=7542400
Notice
ThisisaNordsonCorporationpublicationwhichisprotectedbycopyright. Originalcopyrightdate2009.
Nopartofthisdocumentmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthepriorwritten
consentofNordsonCorporation. Theinformationcontainedinthispublicationissubjecttochangewithoutnotice.
©2009Allrightsreserved.
Trademarks
AccuJet,AeroCharge,AquaGuard,Asymtek,Automove,Autotech,Baitgun,BlueBox,CanWorks,Century,CF,CleanCoat,CleanSleeve,CleanSpray,ControlCoat,
CoolWave,Cross-Cut,Cyclo-Kinetic,Dispensejet,DispenseMate,Durafiber,Durasystem,EasyCoat,EasymovePlus,Econo-Coat,EFD,ETI,Excel2000,FlexiCoat,
Flexi-Spray,Flex-O-Coat,FlowSentry,Fluidmove,FoamMelt,FoamMix,Heli-flow,Helix,Horizon,HotShot,Isocoil,Isocore,Iso-Flo,JR,KB30,Kinetix,LittleSquirt,
Magnastatic,MEG,Meltex,Microcoat,Micromark,MicroSet,Millenium,MiniSquirt,Moist-Cure,Mountaingate,MultiScan,Nordson,OmniScan,OptiMix,Packageof
Values,Patternview,PermaFlo,Plasmod,PluraFoam,PorousCoat,PowderGrid,Powderware,Prism,ProBlue,Pro-Flo,ProLink,Pro-Meter,Pro-Stream,RBX,
Rhino,Saturn,SC5,S.designstylized,SealSentry,SelectCharge,SelectCoat,SelectCure,Slautterback,Smart-Coat,SolderPlus,Spectrum,Speed-Coat,Spraymelt,
SpraySquirt,SuperSquirt,SureCoat,Tela-Therm,TrackingPlus,Trends,Tribomatic,Ultrasaver,UniScan,UpTime,Veritec,VersaBlue,Versa-Coat,Versa-Screen,
Versa-Spray,Walcom,Watermark,Whenyouexpectmore.areregisteredtrademarks----ofNordsonCorporation.
AeroDeck,AeroWash,Apogee,ATS,Auto-Flo,AutoScan,BetterBook,CanNeck,Chameleon,CheckMate,ColorMax,ControlledFiberization,ControlWeave,CPX,
DryCure,DuraBlue,Dura-Coat,DuraPail,Dura-Screen,EasyClean,Eclipse,EcoDry,e.DOT,E-Nordson,Equi=Bead,ESP,eStylized,Fillmaster,FillSentry,Gluie,
HDLV,iControl,iFlow,Ink-Dot,iON,Iso-Flex,iTrend,KVLP,LacquerCure,March,Maxima,MicroFin,MicroMax,Minimeter,Multifil,OptiStroke,Origin,PatternPro,
PluraMix,PowderPilot,Powercure,Primarc,Printplus,ProcessSentry,PulseSpray,PurTech,ReadyCoat,Scoreguard,SelectSeries,Sensomatic,Shaftshield,
SheetAire,Spectral,Spectronic, Speedking,SprayWorks,Summit,SureBead,SureBrand,SureClean,Sure-Max,SwirlCoat,Tempus,ThruWave,TradePlus,
Trak,Ultrasmart,Universal,Vantage,Viper, Vista,WebCure,2Rings(Design)aretrademarks--T--ofNordsonCorporation.
Designationsandtrademarksstatedinthisdocumentmaybebrandsthat,whenusedbythirdpartiesfortheirownpurposes,
couldleadtoviolationoftheowners’rights.
P/N7542400 PH200--2xPE220--2 E2009 NordsonDeutschlandGmbH
TableofContents I
Table of Contents
SafetyInstruction ....................................... 1-1
GeneralDescription ...................................... 1-1
SafetyInformation ..................................... 1-1
UsingHotmelt ........................................... 1-2
Temperature .......................................... 1-2
GlueTank ............................................ 1-2
SafetyInstructions ....................................... 1-3
GeneralInstructions ................................... 1-3
Introduction ............................................ 2-1
Introduction ............................................. 2-1
Introduction ............................................. 2-1
IntendedUse ............................................ 2-2
AreaofUse(EMC) .................................... 2-2
OperatingRestrictions ............................... 2-2
UnintendedUse -- Examples -- .......................... 2-2
Theunitmaynotbeusedtomeltandfeedthefollowingmaterials: 2-2
ResidualRisks .......................................... 2-3
NoteonManual.......................................... 2-3
SeriesOverview ......................................... 2-4
ExplanationofTypeDesignation ......................... 2-4
ID--Plate.............................................. 2-4
SoftwareNotice....................................... 2-5
NoticeonElectricalEngineering ......................... 2-5
Health--EndangeringMedia ............................. 2-5
Dangerouspointsandsafetydevices. ...................... 2-6
Dangerouspointsonthehot--meltadhesiveapplicator ...... 2-6
Safetydevicesonthehot--meltadhesiveapplicator ........ 2-7
LockableMainSwitch .................................. 2-7
DoorLock .......................................... 2-8
EmergencyStopButton(OptionalforStand--AloneOperation) ... 2-8
ElectricalSafetyValve ................................. 2-8
GeneralDescription ...................................... 2-9
Meltingthehotmelt .................................... 2-9
Modularconcept ...................................... 2-9
Deliveringandmeteringthehot--melt .................. 2-10
Machine--speed--adaptedoperationwithoneproductionline .... 2-10
Standardversion ...................................... 2-11
Modularconcept .................................... 2-11
Steeltank ............................................ 2-11
TemperatureControl ................................... 2-12
UndertemperatureInterlock ........................... 2-12
OvertemperatureIndication/Shutdown ................ 2-12
TemperatureSetbac ................................. 2-12
GeneralDescription ...................................... 2-13
FunctionalDiagram ...................................... 2-16
DescriptionofFunctionalElements ......................... 2-17
Drive................................................. 2-17
E2009W.PuffeHotmelt--Technology PH200--2xPE220--2 P/N7542400
II TableofContents
MotorandGearPump ................................. 2-17
Pressuresensor ....................................... 2-17
BasicFrame .......................................... 2-17
Covers ............................................... 2-17
Pumpstation.......................................... 2-17
ElectricalCabinetVentilation ............................ 2-17
Hoseconnection ...................................... 2-18
InterfaceProfibus ................................... 2-18
DoorLock .......................................... 2-18
SwitchCabinetLightTower(optional) ................... 2-18
ControlSystem........................................ 2-18
Installation ............................................. 3-1
Unpacking .............................................. 3-1
Transport ............................................... 3-1
Lifting(UnpackedUnit) ................................. 3-1
Removal ............................................. 3-1
Storage .............................................. 3-2
Disposal.............................................. 3-2
InstallationandAlignment .............................. 3-2
AttachingLightTower .................................. 3-2
ExhaustingHotMeltAdhesiveVapors .................... 3-2
Electricalinstallation...................................... 3-3
Assignmentoftemperaturecontrollerstotemperaturesensors ..... 3-3
ElectricalConnections .................................... 3-4
LayingCable .......................................... 3-4
LineVoltage .......................................... 3-4
PilotVoltageatProfibus ................................ 3-4
Externalcontrolandsignalcircuits ....................... 3-4
InterfaceX100 ........................................ 3-4
PilotVoltage/TachGenerator ........................... 3-5
InterfaceProfibus(Option) .............................. 3-5
Operatingconditions ..................................... 3-5
Installation: ........................................... 3-5
Airhumidity: .......................................... 3-5
Airtemperature: ....................................... 3-5
ConnectingHeatedHoses ................................ 3-6
RelievingPressure .................................. 3-6
Connectinghosesandnozzles .......................... 3-7
Connectingthehose: ................................ 3-7
ConnectorAllocation ................................... 3-8
Installation ............................................ 3-9
Assignment: .......................................... 3-9
Procedure ............................................ 3-10
InterfaceX10/X100 .................................. 3-10
Theabovelayoutshowsthestandardallocation. ........... 3-10
Pressureadjustmentofbypass .......................... 3-11
Riskofburns ....................................... 3-11
Readoutdiagramm .................................... 3-12
Readoutdiagramm .................................... 3-13
Operation .............................................. 4-1
Settingintooperation ..................................... 4-1
PreparationsforStart--up ............................... 4-1
Electricalconnection ................................... 4-2
Generalcontrolfunctions ............................... 4-2
Externalcontrolfunctions ............................... 4-2
Beginningproduction................................... 4-3
Procedure ............................................ 4-3
P/N7542400 PH200--2xPE220--2 E2009W.PuffeHotmelt--Technology
TableofContents III
Settingintooperation .................................. 4-4
Errormessages ....................................... 4-4
SwitchingSystemON/OFF ................................ 4-5
SwitchingOffinanEmergency .......................... 4-5
DailyStart--up ......................................... 4-5
DailySwitch--off ....................................... 4-5
Operation .............................................. 5-1
Start--up ................................................ 5-1
PreparationsforStart--up ............................... 5-1
Settingintooperation .................................. 5-1
UserInterfaceMP277.................................... 5-2
Service............................................... 5-2
Weektimetimer ....................................... 5-3
Service............................................... 5-5
ManualMode ......................................... 5-6
Automaticmode ....................................... 5-8
Maintenance ........................................... 6-1
Dangerofburns ......................................... 6-1
RelievingPressure..................................... 6-1
RelievingPressure .................................. 6-1
RegularMaintenance ..................................... 6-2
Maintenancegearpump ................................ 6-2
ExternalCleaning ........................................ 6-2
InspectionforExternalDamage ......................... 6-3
Tank ................................................... 6-3
Manualcleaningoftank ................................ 6-3
OvertemperatureThermostat ........................... 6-3
ChangingTypeofAdhesive ............................. 6-3
PurgingwithCleaningAgent ............................ 6-4
ElectricalCabinetVentilationMaintenance .................. 6-4
ReplacementandCleaningofFilterMat ................ 6-4
GeneralChecks ....................................... 6-4
ContinuousChecks ...................................... 6-5
MotorLubrication ...................................... 6-5
LubricantRecommendationsforThreadedConnectors ..... 6-5
FaultRectification ..................................... 6-5
MaintenanceRecordForm .............................. 6-6
Troubleshooting ........................................ 7-1
Troubleshooting/FailureCorrectiveAction ................. 7-1
SomeHints ............................................. 7-2
TroubleshootingwithControlSystem ....................... 7-2
Signallampsandswitchcabinetlighttower ............... 7-3
AutomaticMode .................................... 7-3
ManualMode ....................................... 7-3
Troubleshootingtables.................................... 7-3
RedSignalLampFlashing .............................. 7-4
Devicemalfunctioning .................................. 7-4
Onechannel(heatingzone)doesnotheat ................ 7-4
Noadhesive(nomotorrotation) ......................... 7-5
Motorsuperheated .................................... 7-5
Nomasterreferencevoltage ............................ 7-5
Noadhesive(withmotorrotation) ........................ 7-6
Incorrectmotorspeedcharacteristicsinautomaticmode .... 7-6
Insufficientadhesive ................................... 7-6
E2009W.PuffeHotmelt--Technology PH200--2xPE220--2 P/N7542400
IV TableofContents
Adhesiveresiduesintank............................... 7-6
Adhesivecureswithinthetank .......................... 7-6
Removing .............................................. 8-1
Dangerofburns..................................... 8-1
Disassemblyandassembly ............................... 8-1
Generalremarks .................................... 8-1
Howtotakeoutthemotor .............................. 8-1
Motoralignment ......................................... 8-2
Verticaladjustment: ................................. 8-2
Horizontaladjustment: ............................... 8-2
Shaftspacing: ...................................... 8-2
DismountingtheMeltpump ............................. 8-3
DisassemblyofthePump............................... 8-4
Cleaning ............................................. 8-6
Assembly............................................. 8-6
Dismantlingandclaeningofthecontrolvalve(bypass)...... 8-7
Exchangingthepressurespringinthecontrolvalve(by--pass). ..... 8-8
Changingafilter ....................................... 8-9
ChangingPTFEO--rings ............................... 8-10
Changingtheheatingcartridgeinthepremeltregister ...... 8-11
Mounting ........................................... 8-11
SpareParts ............................................ 9-1
Introduction ............................................. 9-1
UsingtheIllustratedPartsList .......................... 9-1
Example ............................................. 9-1
FrameforAttachingParts .............................. 9-2
Heatingelements ...................................... 9-4
Heatingplate P/N7534066 ............................. 9-5
Heatingplate P/N7056082 ............................. 9-6
Heatingplate P/N7056085 ............................. 9-7
HeatingregisterP/N7504003 ........................... 9-8
Tankcover............................................ 9-10
Tankcover............................................ 9-11
FilterUnit ............................................. 9-12
FiltercartridgeMW0,8(complete)P/N7056447 .......... 9-14
Thefilterscreenisavailableindifferentsizes. ............. 9-15
PumpDriveGP220 ................................... 9-16
Foam--PumpblockGP220P/N7542736 ................. 9-18
GearPumpGP220M2 ................................ 9-20
Gasinjectionunit P/N7056079 ......................... 9-21
ControlmoduleSD(specialdesign)Ø5/8mmP/N7058450 9-22
LiftadjustmentP/N7058442 ............................ 9-24
BypassP/N7058053 .................................. 9-25
Sidepanelling ......................................... 9-27
Sensorhoopguard .................................... 9-29
Pneumatikunit ........................................ 9-30
PneumatikunitStation1................................ 9-31
PneumatikunitStation2................................ 9-33
TechnicalData.......................................... 10-1
GeneralData ............................................ 10-1
ElectricalData ........................................... 10-1
Temperatures ........................................... 10-1
Dimension .............................................. 10-2
P/N7542400 PH200--2xPE220--2 E2009W.PuffeHotmelt--Technology
SafetyInstruction 1-1
Chapter 1
Safety Instruction
General Description
Safety Information
Theequipmentdescribed isintendedforuseinindustrialelectricaldrive
systems.
Thisequipmentcanendangerlifethroughrotatingmachineryandhigh
voltages,thereforeitisessentialthatguardsforbothelectricaland
mechanicalpartsarenotremoved.
Thefollowingpointsshouldbeobservedforthesafetyofthepersonnel:
S Onlyqualifiedpersonnelfamiliarwiththeequipmentarepermittedto
install,operateandmaintainthedevices.
S Systemdocumentationmustbeavailableandobservedatalltimes.
S Allnon -- qualifiedpersonnelarekeptatasafedistancefromthe
equipment.
S Thesystemmustbeinstalledinaccordancewithlocalregulations.
Aqualifiedpersonisapersonwhoisfamiliarwithallsafetynotesand
establishedsafetypractices,withtheinstallation,operationand
maintenanceofthisequipmentandthehazardsinvolved.Formoredetailed
definitionsseeIEC364.
Itisrecommendedthatanyonewhooperatesormaintainselectricalor
mechanicalequipmentshouldhaveabasicknowledgeofFirstAid.
Asaminimum,theyshouldknowwheretheFirstAidequipmentiskeptand
theidentityoftheofficialFirstAiders.
Thesesafetynotesdonotrepresentacompletelistofthestepsnecessary
toensuresafeoperationoftheequipment.Ifyouwishfurtherinformation,
pleasecontactyournearestrepresentative.
E2009NordsonDeutschlandGmbH PH200--2xPE220--2 P/N7542400
1-2 SafetyInstruction
Using Hotmelt
Temperature
Thetemperaturemustnotexceedorfallbelowthespecifiedtemperature
ranges;continuoustemperaturemonitoringisappropriate.Excessivelyhigh
temperaturesmaygiverisetoodoursandimpairthequalityofthehotmelt.
Excessivelylowtemperaturesalsohavenegativeeffects.Should
satisfactoryresultsbeachievedonlyatatemperatureotherthanthe
specifiedapplicationtemperature,pleasebesuretocontactus.
Glue Tank
Donotleavethegluetankinheatedstateforaprolongedperiodwithout
removingtheadhesive(thermaldamagetothehotmelt).
Whenthemachineistoremainoutofoperationforaprolongedperiod,the
heatingshouldbeshutdownorthetemperaturelowered.
Gluetanksmustbecovered,inordertopreventcontaminationwithpaper
dust,moistureanddirt.
Werecommendregularcleaningofthemeltingandapplication
systems.
Shouldyouhaveanydoubtsorexperienceanydifficultieswhenusingthe
hotmelt,pleasecallus:Wewanttohelpbeforeanydamageoccurs.
Caution -- DangerofInjury
Protecttheoperatingpersonnelagainstburnswhenhandlinghotmeltsinhot
state.Unfortunately,injuriesoccurwhenprecautionarymeasuresare
ignored.Protectiveglovesaretobeworn.
Medicaladvicewhenhotmeltinhotstatehascomeintocontactwith
theskin:
S Coolburnimmediatelywithcleanandcoldwater.
S Donotremovehotmeltresiduesfromtheskin.
S Coverburnwithcleanandmoistcompressesandconsultadoctor
immediately.
Hotmeltadhesivesalsogiveofffumesatthespecifiedapplication
temperature.Thisoftengivesrisetounpleasantsmells.
Incaseoftemperaturessubstantiallybelowthespecifiedapplication
temperatures,thereisadangerthatharmfuldecompositionproductsmay
form.
Measurestoremovethefumesviaappropriateextractionare
imperative.
P/N7542400 PH200--2xPE220--2 E2009NordsonDeutschlandGmbH
SafetyInstruction 1-3
Safety Instructions
Status as per January 1st, 2009
Everypersonconcernedwiththetransportation,mounting,operation,
maintenanceandrepairofthismachineisobligedtohavecarefullyread
andunderstoodtheseoperatinginstructions.
General Instructions
Workmayonlybecarriedoutonthismachinebydulytrainedstaffand/orby
staffwhohavebeencorrespondinglyfamiliarizedwithitsoperation.
CAUTION:Improperusemayposeriskstolifeandlimb,tothemachine
itselfandanyancillaryequipmentconnectedtoit,andtotheoperational
efficiencyofthemachine.
Theinstalledequipmentmayonlybeusedforthepurposesdeterminedby
themanufacturerorforpurposescustomaryforthetypeofmachine.The
machinemayonlybeoperatedbyauthorizedstaffwithasuitable
professionalbackgroundandcorrespondingtechnicalqualifications.
Aprofessionallysuitablepersonmay,baseduponhisprofessionaltraining,
expertiseandprofessionalexperienceaswellasonhisknowledgeofthe
accidentpreventionandemployeeprotectionregulations,assessand
executethetaskshehasbeenchargedwith,recognizingpossiblehazards,
providedhealsofulfilsthenecessarypersonal(executive)prerequisitesfor
hiswork,e.g.capacitytoworkindependently.
Inordertoavoidaccidents,operationofthemachineisonlytobecarried
outprovidedthatthemachineisinperfectworkingorder.
Nothird--partyequipmentistobeusedinconjunctionwithoperatingthe
machinesincethiswouldunderminetherequiredlevelofoperationalsafety.
Allworkingmethodswhichimpairthemachine’soperationalsafetyaretobe
refrainedfrom.
Theoperatorisobligedtoimmediatelyreportanychangesaffectingmachine
performance(andimpairingoperationalsafety)tothecompetent
supervisorystaff.
Intheeventofadisruptionwhichimpairsstaffsafety,theoperatorisobliged
toimmediatelyshutdownthemachine.Themachinemayonlyberestarted
oncethedisruptionhasbeenremedied.
Nosafetyfeaturesmaybedismounted, manipulated,orrendered
inoperative.
Suchcheckingproceduresmustbecarriedoutbystaffwhohasbeenduly
familiarizedwiththemachine’soperation.
Theoperatingcompanyisobligedtoprovidetherequiredprotectivegearfor
operatingstaffandisalsoobligedtoensurethatthisisusedbyallstaff
members.
Allcoversprotectingdrivingpartsmuststayinplaceuntilthedangerous
rotatingmovementshaveceased.Beforerestartingthemachinetheyhave
tobeinstalledproperly.
E2009NordsonDeutschlandGmbH PH200--2xPE220--2 P/N7542400
1-4 SafetyInstruction
P/N7542400 PH200--2xPE220--2 E2009NordsonDeutschlandGmbH