Parker Watts Air Preparation Systems & Accessories

225 Pages·2008·7.09 MB·English

by  Valin Parker

Watts Air Preparation Systems
& Accessories
QUBE, General Line, QIX, Miniature, Stainless,
Injection Lubricators & Accessories
Catalog 0305-2
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Catalog 0305- Air Preparation Systems
Notes & Caution
! WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OFTHE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN
OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide
product and/or system options for further investigation by users having technical expertise. It is important that you analyze all
aspects of your application including consequences of any failure, and review the information concerning the product or system
in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the
user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications , designs, availability and pricing,
are subject to change by Parker Hannifin Cor poration and its subsidiaries at any time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its
authorized distributors. This offer and its acceptance are governed by the provisions stated on the separate page of this
document entitled “Offer of Sale”.
© Copyright 008, 001 Parker Hannifin Corporation. All Rights Reserved
Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Catalog 0305-2 Air Preparation Systems
Table of Contents
A E
QUBE Modular FRL System
B
U
Q
s
nit
U
n
Air Preparation Units General Line, QIX, High Efficiency Filters, B atio
Dial & Precision Regulators ar
p
e
r
P
r
Ai
s
L
R
F
Miniature FRLs
C e
r
u
at
ni
Mi
s
L
R
F
el
D e
Stainless Steel FRLs
St
s
s
e
nl
ai
St
s
or
at
c
Injection Lubricators
E uberi
L
n
o
cti
e
nj
I
Flow Controls & Accessories, Control

s
Accessories BaPlla Vnaellv Perso /d Pulcutgs, V Saelvnessin /g D, “raLiVn” C/ “oEckZs”,,

F sorie
s
Safety Blow Guns, Fittings & Hose,
ce
c
Fittings & Tubing, Quick Couplings
A
e, e
d al
ui S
Safety Guide, Offer of Sale
G ety G er of
Saf Off
 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Pneumatic Products

Airline Accessories
Section F

F
Flow Controls & Accessories.....................................F5

Control Panel Products (Human / Machine Dialog).F35

Sensing (Pneumatic Control Components) .............F51

“LV” / “EZ” (Lockout Valves) .....................................F69

Ball Valves / Plug Valves / Drain Cocks ...................F75

Safety Blow Guns ....................................................F89

Fittings & Hose ...................................................... F95

Fittings & Tubing....................................................F107

Hose......................................................................F189

Quick Couplings ....................................................F209

F1 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Catalog 0305-2 Pneumatic Products
Chart Fluid Power Graphic Symbols
AIR PREPARATION UNITS PNEUMATIC VALVES (Cont’d) VALVE ACTUATORS (Cont’d)
Symbol Description Symbol Description Symbol Description
FILTER / SEPARATOR 2-POSITION SOLENOID
with manual drain 2-WAY
FwIiLthT EaRu t/o SmEaPtAicR dArTaOinR 23--PWOASY ITION ISNUTPEPRLNYA L PILOT
REMOTE PILOT
2-POSITION SUPPLY
OIL REMOVAL 4-WAY
FILTER complete simplified
2-POSITION, 4-WAY AND / OR COMPOSITE
5-PORTED solenoid and pilot or
AUTOMATIC DRAIN manual override
AND / OR COMPOSITE
LUBRICATOR 3-POSITION, 4-WAY, APB solenoid and pilot or
less drain ports closed, center pos. manual override and pilot
3-POSITION, 4-WAY, CE
LUBRICATOR 5-PORTED
with manual drain cylinder ports open to
exhaust in center position LINES AND FUNCTIONS
3-POSITION, 4-WAY, PC Symbol Description
LUBRICATOR 5-PORTED
with automatic filling pressure ports open to
exhaust in center position solid line – MAIN LINE
dashed line – PILOT LINE
AIR LINE dotted line – EXHAUST
PRESSURE OR DRAIN LINE
REGULATOR QUICK EXHAUST
adjustable, relieving center line –
ENCLOSURE OUTLINE
AIR LINE LINES CROSSING
PRESSURE (90° intersection
REGULATOR not necessary)
pilot controlled,
relieving SHUTTLE LINES JOINING
(90° intersection
� not necessary)
�
FILTER / REGULATOR LINES JOINING
� � (piggyback) Manual
Drain Relieving
(With Gauge) FLOW DIRECTION
hydraulic medium
VALVE ACTUATORS
� FILTER / REGULATOR FLOW DIRECTION
� � (piggyback) Auto Symbol Description gaseous medium
Drain Relieving
ENERGY SOURCE
MANUAL
LINE WITH FIXED
general symbol
� RESTRICTION
� LINE WITH
AIR LINE COMBO PUSH BUTTON ADJUSTABLE
� � F-R-L RESTRICTION
simplified
F
LEVER
FLEXIBLE LINE
PNEUMATIC VALVES PEDAL OR TREADLE PLUGGED PORT,
TEST STATION,
Symbol Description POWER TAKE-OFF
MECHANICAL
CHECK cam, toggle, etc. connected QUICK DISCONNECT
disconnected WITHOUT CHECKS
FLOW CONTROL SPRING
connected
QUICK DISCONNECT
disconnected WITH CHECKS
DETENT
RELIEF VALVE ldineete inntd iisc ainte uss we hich connected QUICK DISCONNECT
WITH ONE CHECK
disconnected
F2 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Catalog 0305-2 Pneumatic Products
Technical Information Selection Guide
Saving Money and Space by Sizing Your Valves Properly Table 2
This catalog gives you a flow rating (Cv) for each valve in the
Compression Factors and “A” Constants
Parker Hannifin line.You can “plug” your requirements into
the following simple formula, and determine the Cv needed “A” Constants for Various
to do the job. By not oversizing, you’ll save space and money, PreInslseut re Compression Pressure Drop*
and you’ll ensure the valve you select will do the job. (PSIG) Factor 2 PSI 5 PSI 10 PSI
rP rP rP
Converting the Job Requirements Into Cv
10 1.6 .152 .103 —
(Capacity Co-efficient).
20 2.3 .126 .084 .065
Cylinder Area Cylinder Compression “A” 30 3.0 .111 .073 .055
(Sq. In.) X Stroke X Factor X (Table 2) 40 3.7 .100 .065 .048
Cv = (See Table 1) (In.) (Table 2) 50 4.4 .091 .059 .044
60 5.1 .085 .055 .040
Stroke Time (sec.) x 28.8 70 5.7 .079 .051 .037
Let’s work through an example: 80 6.4 .075 .048 .035
90 7.1 .071 .046 .033
We want to extend a 31/" bore cylinder which has a 12" 100 7.8 .068 .044 .032
4
stroke in one second, and we have a supply pressure of
110 8.5 .065 .042 .030
80 PSI to do the work. Here’s what we know:
120 9.2 .063 .040 .029
130 9.9 .061 .039 .028
Cylinder Area for a 3-1/4" Bore, from Table 1.........8.30 sq. in.

140 10.6 .058 .037 .027
Cylinder Stroke............................................................... 12 in.
150 11.2 .057 .036 .026
160 11.9 .055 .035 .025
Stroke Time Required in Seconds..................................1 sec.

170 12.6 .053 .034 .024
Compression Factor at 80 PSI, from Table 2......................6.4
180 13.3 .052 .033 .024
190 14.0 .051 .032 .023
“A” Constant for 80 PSI, from Table 2 ............................... .048

200 14.7 .050 .032 .023
Substituting in the formula, we have:

Note: Use “A” constant at 5 PSI rP for most applications. On very critical
8.30 x 12 x 6.4 x .048 applications, use “A” at 2 PSI rP.You will find in many cases, a 10 PSI rP is
Cv = = 1.06 not detrimental, and can save money and mounting space.
1 x 28.8
Any valve, therefore, which has a Cv of at least 1.06, will * Tabulated values are the solution of 1 GT where T is for
22.48 (P – P) P
extend our cylinder the specified distance in the required 68°F and G =1 for Air. 1 2 2
time.
Table 3
Choosing the Valve “Series”
Characteristics of the Major Valve Designs
Your next step is to choose a basic valve design to do the job.

For a quick guide to valve designs, see Table 3.
A. Poppet 1. High flow capacities

3-Way and 4-Way
2. Minimum lubrication requirements
Having selected the basic valve design, consult the

3. Fast response
Capacity Co-efficient (Cv) tables which describe the

4. Self-cleaning poppet seats
individual valve capacities.
5. Pressures of 15 to 150 PSIG
Selecting the Valve Model, Options and Accessories (modifications for vacuum to 250 PSIG)
Having determined Cv, series, port size, flow-path B. Spool Valves (WCS) 1. Low friction

configuration (pre-determined by circuit design), and 3-Way and 4-Way
2. Lower operating pressures
3. Fast response
actuation method, you’re ready to choose the exact valve
4. Less wear
model number.
5. Long Cycle Life - Under pressure,
Read the pertinent catalog pages; note the exact model radial expansion of the seal occurs to
maintain sealing contact with the valve
numbers, options and accessories you want. Then phone or
bore
write your Parker Hannifin air valve distributor. They will give 6. Non-Lube Service - No lubrication
you prompt, accurate service. required for continuous valve shifting
7. Bi-Directional Spool Seals - Common
Note: Need circuit design help? Contact your local Parker
spool used for any pressure, including
Hannifin distributor. They are backed up by our regional
vacuum
Sales Engineers and offices. Between them, you’ll find
answers to all of your questions. C. Packed Bore 1. Wide range of flow capacities

4-Way
2. Wide range of flow-path configurations F
Table 1 3. Pilot-operated models available
4. Pressures of vacuum to 150 PSIG
Effective Square-Inch Areas for
Standard-Bore-Size Cylinders D. Rotary Or 1. Inexpensive
Reciprocating Disc 2. Versatility in manual actuation

Bore Cylinder Area Bore Cylinder Area 4-Way, manually

Size (Sq. In.) Size (Sq. In.) operated

3/4" .44 4" 12.57
Cv – Capacity Co-efficients (sometimes called Flow Factors). Each flow path
1" .79 4-1/2" 15.90
through the valve has its own Cv value. All Cv ratings for each valve cataloged
1-1/8" .99 5" 19.64 on this page are listed on the front side of this sheet.
1-1/4" 1.23 6" 28.27
Q = Flow in Standard Cubic Feet per minute
1-1/2" 1.77 7" 38.48 (14.7 PSIA at 60°F)
1-3/4" 2.41 8" 50.27 P= Inlet Absolute Pressure (gauge pressure + 14.7)

2" 3.14 10" 78.54 Cv =22Q.4
8 (P –G PT ) P P12 = Outlet Absolute Pressure (gauge pressure + 14.7)
2-1/2" 4.91 12" 113.10 1 2 2 Note: P2 must be greater than .53 x P1
G = Specific Gravity of flowing medium (Air, G =1)
3-1/4" 8.30 14" 153.94 T = Absolute Temperature of Air (460 + °F.)
3-5/8" 10.32 Cv = Q x “A” (Table 2)
F3 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Catalog 0305-2 Pneumatic Products
Notes
Notes
F
F4 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Flow Controls

& Accessories

Section F
(Revised 10/16/08)
F
Flow Control Valves
Tank Valves & Air Chucks........................................ F20

“FCM701 & FCM703 Series” ............................... F6
“EM” Series Exhaust Mufflers.................................. F21

“FC800 & FC806 Series” .................................F7-F8
Muffler / Flow Controls ............................................ F21

PWRA & PWRE.............................................F9-F11
Breather Vents.........................................................F22

“3251” Series....................................................... F12
“ES” Series Silencer ................................................ F22

“337” Series......................................................... F13
ASN Air Line Silencer.............................................. F23

“3250” Series................................................F14-F15
P6M Air Line Silencer ............................................. F24

“338” Series......................................................... F16
Muffler-Reclassifier ECS ......................................... F25

Check Valves Automatic Drip Leg Drain & Relief Valve................. F26

“339” Series Check Valve....................................F17 Relief Valves - Diaphragm Type............................... F27

“3047”Series Check Valve..................................F18 Shuttle Valves & Quick Exhaust .......................F28-F30

“VC”Series Check Valve.....................................F19 Drain Valves......................................................F31-F32

F5 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Catalog 0305-2 Flow Controls & Accessories
Miniature Right Angle Flow Control “FCM701 & FCM703” Series
“FCM701 & FCM703” Series
General Information
Miniature right angle flow controls provide meter out control
C of exhaust air from an air cylinder while providing full flow in
the reverse direction. The 10-32 male thread can be used to
H
mount directly to cylinder ports. The inlet ports are available
in 5-32 or 1/4" instant tube fittings. The adjustment screw is
captive and discourages tampering.
This compact flow control saves space and reduces the
number of fittings involved in making the connection.
D
Plumbing can be oriented 360° about
M
FCM701 L the cylinder port.
Valve Specifications
Maximum Operating Pressure..............................145 PSIG (10 bar,
C 1000 kPa) max.
Temperature Range*.............................0°F to 140°F (-18°C to 60°C)

H
* Ambient temperatures below freezing require moisture-free air. Ambient
temperatures below freezing and above 180° require lubricants especially
selected for suitability at these temperatures. Pneumatic valves should be
used with filtered and lubricated air.
D
M
FCM703 L
Component Materials
Body....................................................................................Polyamide

Mounting Thread...................................................................... Brass

Dimensions
Miniature Exhaust Flow Control FCM701
Composite Body
Tube Thread C Hex H H Flow Adjusted Flow Free Flow
Part No. L M
Size Size (mm) Closed Open Dia. D (SCFM) (SCFM)
FCM701-5/32-0 5/32 10-32 6 0.925 1.023 0.846 0.669 0.080 5.23 2.90
FCM701-5/32-2 5/32 1/8 7 1.000 1.083 0.935 0.708 0.100 8.41 6.32
F
FCM701-4-0 1/4 10-32 6 0.925 1.023 0.885 0.708 0.080 9.94 3.86
FCM701-4-2 1/4 1/8 7 1.000 1.083 0.957 0.730 0.100 10.56 5.08
FCM701-4-4 1/4 1/4 8 1.083 1.180 1.013 0.748 0.160 18.79 10.79
Knobless Miniature Exhaust Flow Control FCM703
Composite Body
Tube Thread C Hex H H Flow Adjusted Flow Free Flow
Part No. L M
Size Size (mm) Closed Open Dia. D (SCFM) (SCFM)
FCM703-5/32-0 5/32 10-32 6 0.650 0.787 0.846 0.669 0.080 7.43 4.76
FCM703-4-2 1/4 1/8 7 0.708 0.860 0.956 0.730 0.100 12.08 5.86
FCM703-4-4 1/4 1/4 8 0.826 0.964 1.013 0.748 0.160 19.55 10.89
F6 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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Catalog 0305-2 Flow Controls & Accessories
In-Line Flow Control Valves “FC800 & FC806” Series
“FC800 & FC806” Series
General Information
Adjustment screw
It is sometimes impossible to mount a flow control directly
Locknut
on the port of the cylinder, either due to lack of space or
because of the need for remote adjustment of the flow Check valve
control. To resolve this problem in-line flow controls are
designed to mount on the piping between the directional Exhaust To power
from cylinder valve
valve and the cylinder or can be mounted on the control
panel next to other control units.
Clip
Designed to be Versatile
Parker In-Line Flow Controls are unidirectional flow control
valves. Intake air flows freely through the flow control;
exhaust air is metered out through a specially designed Slots
adjustment screw. An arrow on the body of the valve
indicates the direction of controlled flow. Since it is a tube to
tube connection, our in-line flow controls may be installed
as a meter in or a meter out device. Parker in-line flow
controls can be easily added to existing circuitry. Simply Inlet Outlet
chamber chamber
splice it into the cylinder port line. In-line flow controls may
be used individually or, they may be stacked together using
two joining clips, supplied standard with each valve. Panel
mounting is accomplished by using the through holes in the
molded body.
Adjustment Characteristics
Control is achieved through a finely threaded special Inlet Exhaust F
adjustment screw. The special shaped adjustment screw Flow regulation on the exhaust port
produces a more linear flow control than ordinary tapered
screws. With the use of a locking nut, the in-line flow control Inlet Outlet

chamber chamber

may be secured in its final setting. Settings are maintained
even under adverse conditions such as vibration. A captive
adjustment screw prevents loss or dangerous blow out.
Full Flow in Both Directions
Intake capacity is always slightly greater than the full open
exhaust capacity, enabling maximum variation of speeds
between outward and return strokes. Inlet Exhaust
Flow regulation on the inlet port
F7 Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
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