StewMac Acoustic Guitar Kits

100 Pages·2012·11.2 MB·English

StewMac
CATALOG #144 JANUARY 2017
tools + ideas for guitarmaking
BuTihlisd y eaarn, b uh ilde ainr hleoirlooomm.
.
Start with our Dreadnought Guitar Kit
Top quality tonewoods machined in
our shop, so you know they fit exactly.
Whether this is your first guitar or your latest
build, we’ll help you succeed. See page 3.
stewmac.com
stewmac.com
NEX T GENER ATION FRE T FILES
Level the frets
This new kind of crowning file won’t
mess up your carefully-leveled frets.
“With regular fret crowning files, it’s easy to accidentally
scrape the top of a fret and cause a low spot. That’s
something you really don’t want, because it can
create string buzz.
“Z-Files don’t have this problem because
they don’t touch the top of the fret.”
Erick Coleman, StewMac Tech Advisor
Leveling makes all frets the same
height to prevent string buzz.
Crown the frets
Z-Files work on the
sides of the fret without
altering the top.
After leveling, frets have uniform height with flat tops.
Crown the frets
to make them Crowning is the next step: Z-Files restore the rounded
round again. shape, reducing the flat tops to the thinnest possible width
The flat tops without touching the height established by leveling.
from leveling
Our Z-Files work fast, crowning the sides of the fret with their
get narrower.
diamond abrasives, and leaving the leveled fret tops untouched.
Don’t change
the fret height Z-Files leave
by accidentally the fret tops
filing the top. untouched! Original Safe Edge Centered
Z-File Z-File Z-File
300-grit Smooth 300-grit
diamond safe edges diamond
abrasive next to abrasive
on offset 300-grit on center
angles. diamond groove
abrasive. edges.
Two cutting edges Offset shape like A symmetrical,
speed the work, the Original, but centered V-groove
shaping both sides with a smooth, cuts with diamonds
of the fret at once. non-cutting safe at the same angle on
edge to ride on the both sides of the fret
Work with one side
fret, guiding your at once, without ever
of the file, then flip it
strokes as you cut touching the top.
to use the other side.
one side of the fret.
Original Z-File Safe Edge Z-File Centered Z-File
#5082 $89.90 #5081 $89.90 #5080 $89.90
2 USA & Canada call toll-free 800-848-2273 • Order online at stewmac.com
Catalog Index
How to order, page 98
T
Accessories 80-82 oo
Banjo supplies 84-87 ls
Bending iron 25
Bindings & purflings 34-37, 91
B
BBloudeipesri:n gtus/itpalra, nbsa 9ss0 ,7 954-76 Pickindin
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BBroiodkgse 9s:4 a-c9o6ustic guitar 63, 71 uardss/Inlay
s
electric guitar, bass 64-71 /
resonator guitar 87
banjo 86, mandolin 88, violin 91 F
in
ukulele 92 is
h
Bridge pins 63 es
Calipers 8, 24
Clamps 22, 23, 25, 26
StewMac Acoustic Guitar Kits
Crack and brace repair 22, 25, 26 E
Dulcimer supplies 93 lec
Electronics 45-55 tro
We’ve started your next guitar build. Electronic tuners 81 nics
You take it from here, with our support. Engraving supplies 37
Files 4, 8, 10-12, 26, 27, 30, 31
Build a great sounding acoustic guitar from AAA-grade Fingerboards 77 H
a
tonewoods. Start with a real advantage: side-bending and Finishing supplies 40-44, 82 rd
precision machining already done for you in our Ohio shop. Fretting supplies 8-16 ware
n Accurately bent sides Glues 39, 44
n Bookmatched back, joined and cut to shape Kits: acoustic guitar 97
n AAA spruce top with soundhole and rosette channel mandolin 90, violin 91, ukulele 92 W
o
n Machined neck joint, your choice of dovetail or bolt-on Knobs 58, 60, 72 od
n Slotted fingerboard, ready for frets Measuring and rules 14, 16 en p
No other kits give you this level instructional detail: Mandolin supplies 88-90 arts
Necks: guitar, bass 75-78
n Full-size plan n Full-size bracing template
banjo 84, violin 91
n DVD instructions n 36-page illustrated guide A
Nuts & saddles 5, 6, 7, 65, 68, 69, 71 c
c
The full-size blueprint is modeled after a prized vintage Martin, banjo 86-87, mandolin 91 es
s
and shows exactly how every part fits. A sturdy cardboard body o
mold holds the guitar sides in the perfect contour as you build. PPeicakrgl uinalradys s 3u8p,p 3l9ie, s4 366, 4, 377 ries
The instruction book is really a short course in guitarmaking, by Pickups: acoustic guitar 45
luthiers Todd Sams and Dan Erlewine; no other kit has anything electric guitar, bass 46-49, 50, 67
R
like it. Todd and Dan made the step-by-step DVD that's included banjo 86, mandolin 90, violin 91 Ges
uo
Full-size plans, with the kit, too (a $39.95 value). From start to finish, these Reamers 20, 21, 30, 46, 85, 90 itana
bracing template, guitarmakers guide you to a successful build. Resonator guitar supplies 83 rtor
instructional DVD
Ready to customize? Router bits 28, 32, 33, 35, 37, 38, 74
and illustrated guide
by Dan Erlewine In this catalog you’ll find custom inlays, binding materials and Routing tools & jigs 28, 32, 33, 35
and Todd Sams. accessories to create your dream guitar. Remember, everything Sanding tools 26, 43
B
we sell is backed by StewMac’s 100% Guarantee! Saws 4, 7, 14, 15, 30, 36 an
Scrapers and planers 7, 26, 34 jo
Choose your guitar kit on page 97. String spacing and action 4, 7, 16
Strings & stringwinders 84, 90, 91, 93
Tailpieces: guitar 66, 67, 70, 71, 87 UkuMa
banjo 87, mandolin 90, violin 91 lelendo
JFoRiEnE S stheiwpMpiAngX a tnodd amyo forer! TTTerreummsspo lraolotde sssu &1p 4pw, l2riee8sn, c63h98e-, 7s61 819, 74, 90 , Dulcimelin, Violin
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Tuning machines: guitar, bass 56-62
Get FREE standard shipping and FREE return shipping
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on ALL orders. Plus, exclusive monthly offers and more! mandolin 89-90, ukulele 92 oo
Sign up at stewmac.com/StewMAX Tuning pegs: banjo 86 ks/D
violin 91, ukulele 92, dulcimer 93 V
*Free shipping applies to standard-rate shipping destinations in the United States & U.S. territories only. StewMAX is not available outside of the United States. Videos (DVDs) 88, 94-97 Ds
Violin supplies 91
Catalog #144, 2017. Printed in USA. © Stewart-MacDonald. All rights reserved. No part of this catalog may be reproduced in any form without written Vises 20 A
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If you wish to modify receipt of future mail offers from us, call 800-848-2273. In accordance with California Proposition 65, we issue the following warning mandolin 88, violin 91 tic
toof Couarl iCfoarlnifioa rtnoi ac acuusseto cmanercse:r S aonmd eb oirft hth dee pferoctdsu ocrt so itnh ethr irse cparotadluocgt, isvuec hha arsm c.e Frtoari nad ldacitqiounerasl, isnoflovremnatst iaonnd v sitsaitin: sst, emwamy acco.ncotamin/P crhopem65icals known to the State dulcimer 93 Kits
Wrenches 18, 19, 25, 29, 71, 83, 92
Product prices and specifications are subject to change. Please visit stewmac.com for current prices.
Orders received by 4pm EST weekdays are shipped the same day 3
Tools For Nut Making 6 files Save!
12 cutting
widths
Smooth
round-
bottom
slots
Essential
Nut Making
Tool Set
Professional tools for precision
Gauged Nut Slotting Files nut slotting and shaping
Try these professional edge-cut files for nut • Double-edge .012"/.020" nut file #4541
slotting and you’ll leave your needle files and • Double-edge .026"/.032" nut file #4542
makeshift tools behind! They produce round- • Double-edge .036"/.042" nut file #4543
bottom slots, so the strings can seat smoothly in Double-edge • Double-edge .050"/.060" nut file #4544
the nut without buzzing or binding. Each tem- Nut Slotting Files • Nut & saddle shaping files #4556, below
pered chrome-alloy steel file features twin 4" • Gauged .010" saw #3570, below
cutting edges. Choose from a variety of widths, These durable, efficient slotting files are widely used • Feeler gauge set #1811, page 7
and be ready for any instrument. Among our in guitar shops. Each 9/16" x 7-5/8" steel file cuts on • Nut & saddle vise #1816, page 7 at stewmac.com
most popular tools, these precision files help the rounded edges only, and tapers from the center • String spacing rule #0673, page 7
you get the job done quickly and accurately. to a different thickness on each edge. The set of • FREE nut making instructions
Standard widths six files does the work of twelve for most stringed #5350 $223.85 Save $27.67
instruments, including basses. Cutting edges are
#0821 .010" #0831 .032"
approximately 3-7/8" long. Rubber-coated handles.
#0823 .013" #0832 .035"
#0827 .016" #0833 .042" Edges
Each file #4541 .012"/.020"
#0828 .020" #5313 .046" tapers #4542 .026"/.032"
#0829 .024" #0834 .050" to two
#4543 .036"/.042"
#0830 .028" #0835 .056" different
#4544 .050"/.060"
$14.42 each cutting edge
thicknesses #4545 .075"/.090" Each
at stewmac.com Nut files for bass #4546 .105"/.120" $28.71
#4551 .065"
#5314 .085" #4547 Complete set of 6 $158.48 Save $13.78 Gauged
#4554 .105" Saws Pull-cut teeth
Tip: You can rock a nut slotting file back and
$16.27 each forth while cutting, to form a slightly wider slot You can quickly for smoother
jam-free sawing
for “in between” string gauges. rough-in new nut slots
Nut with these low-profi le pull-cut saws, and save your
Seating Guitar floss! nut files to refine the depth and width. Handy for
trimming nuts, saddles, and other small parts too.
Files Mitchell
Each saw has a 5" x 7/16" steel blade with 22 teeth
Abrasive Cord
You can per inch, and a turned wooden handle.
quickly Try polishing nut slots #3570 .010" #3573 .025"
and easily Medium with Mitchell Abrasive #3571 .015" #3574 .030" #3606 Set of 5
clean and cut Cord. It helps the strings move smoothly, for more #3572 .020" $9.99 each $44.46 Save $5.49
square a neck’s nut accurate and reliable tuning. Use it in metal bridge
Smooth
mounting surfaces with sides saddle string notches to help prevent premature
these sturdy files. The 4" string breakage too. Mitchell Abrasive Cord is Nut &
fine and med ium-tooth coated with durable silicon carbide microgrit.
Fine cut Saddle
surfaces cut only the • Smoothes nut and bridge Shaping Files
bottom of the gluing area, leaving the walls of the slots to end string buzz
nut channel smooth. For a snug and accurate fit, • Cleans screw threads Special files for
each file is slightly narrower than the nut width. • Smoothes the string roughing-in and
7-3/8" long, with rubber-coated handles. slots in bridge pin holes fine-shaping nuts
#5055 For 1/8"-wide nut ........$24.26 12-foot roll Each and saddles. Each
#5056 For 3/16"-wide nut ......$26.60 #6125 .015", 200-grit $6.10 10" steel file has a rubber-coated handle
#5057 For 1/4"-wide nut ........$41.64 #6126 .018", 200-grit $5.95 and two different 5-3/4" x 1/4" cutting surfaces.
#6127 .030", 200-grit $5.95 The set of two gives you four cuts in all: coarse,
#5060 All 3 sizes $83.25 Save $9.25
#6128 .055", 150-grit $5.95 medium, fine, and extra fine. The narrow 1/8"
edges have no teeth. You can quickly refine a blank
#6129 Set of all 4 grits
nut to a graceful shape, ready for final polishing.
$22.51 Save $1.44
at stewmac.com #4556 Set of 2 $31.05
Graphite lubricant
in a handy paste Tap-Ease™ File Cleaning Brush
Apply in nut slots Cutting Lubricant
Brass bristles quickly clean fine-cut files.
for smoother tuning. Each Each, 6+ Apply like a crayon to saw blades 3/4" x 1-5/8" with steel finger grip.
1/4-ounce container. #3413 $7.16 $5.73 and files to reduce friction, for smoother cuts and
Great for tremolo pivot points and truss rod threads too! less chatter. Helps extend tool life. #1681 $6.85 #0825 $12.73
4 USA & Canada call toll-free 800-848-2273 • Order online at stewmac.com
MIX + SAVE ON ALL BONE NUTS + SADDLES
14% OFF when you buy 12+ 26% OFF when you buy 24+
Blank Bone Nuts Shaped & Slotted
Bone has been traditionally favored for quality instruments. We offer Bone Nuts & Saddles
bleached-white and harder unbleached vintage-look bone. Final trimming, Genuine “Saves me up to an hour per job.
filing, sanding, and slotting are needed. bone tone, My favorite for great tone too.”
with less work! —Erick Coleman, tech advisor
Bone bridge saddles for acoustic guitars These super-hard vintage-look unbleached bone
Each, Each, nuts are StewMac exclusives, researched by our
Nut Making DVD Length x height x thickness Each 12+ 24+ repair experts from factory specs. The starter slots
page 96 Blank, 4-1/4" x 15/32" x 3/32" #6030 Bleached bone $5.66 $4.87 $4.19 make final filing easy, and proportional spacing
#6030-V Unbleached bone $7.32 $6.30 $5.42
means thicker strings won’t feel crowded to the
#6031 Bleached bone $6.48 $5.57 $4.80 player. Minor trimming, filing, and sanding are
Blank, 4-1/4" x 15/32" x 9/64"
#6031-V Unbleached bone $8.98 $7.72 $6.65 usually all you’ll need to do. Players love the tone,
and repair shops love the time savings.
Blank, 4" x 1/2" x 1/4" #6032 Bleached bone $10.76 $9.25 $7.96
Slotted/shaped nuts for Gibson® guitars
Shaped, 4-1/4" x 25/64" x 3/32" #6033 Bleached bone $12.96 $11.15 $9.59
A 1-13/32" (6012-VS)
Martin-style, 20" top radius #6033-V Unbleached bone $13.43 $11.55 $9.94 A D A 1-21/64" (6013-VS)
B 23/64" (6012-VS)
Shaped, 4" x 25/64" x 1/8" #6034 Bleached bone $13.60 $11.70 $10.06 B BC 211-3//644"" ((66001123--VVSS))
Gibson-style, 10" top radius #6034-V Unbleached bone $13.60 $11.70 $10.06 C C 1-45/64" (6013-VS)
String D 3/16" (all)
Radius spread Each Each, 12+ Each, 24+
3/16" bone nuts for Gibson® guitars #6012-VS 12" Standard $16.22 $13.95 $12.00
Each, Each,
END Length x height x thickness Each 12+ 24+ #6013-VS 12" Narrow $16.22 $13.95 $12.00
SIDE #6010 Bleached bone $5.20 $4.47 $3.85
Blank, 2-3/16" x 7/16" x 3/16"
#6010-V Unbleached bone $6.26 $5.38 $4.63 Slotted/shaped nuts for Fender guitars
Shaped, 1-5/8" x 21/64" x 3/16" #6011 Bleached bone $11.50 $9.89 $8.51 A D AB 11-51/36/43"2 ("6 0(a0ll1)-VS, 6004-VS)
END with 12" top radius #6011-V Unbleached bone $12.55 $10.79 $9.29 B B 7/32" (6002-VS, 6003-VS)
C 1-45/64" (all)
SIDE C D 1/8" (all)
Shaped, 1-45/64" x 21/64" x 3/16" #6012 Bleached bone $11.50 $9.89 $8.51 Top Bottom
with 12" top radius #6012-V Unbleached bone $12.55 $10.79 $9.29 radius radius Each Each, 12+ Each, 24+
#6001-VS 7-1/4" 7-1/4" $15.73 $13.53 $11.64
#6004-VS 7-1/4" Flat $15.73 $13.53 $11.64
1/4" bone nuts for Martin & classical guitars
#6002-VS 10" 10" $15.73 $13.53 $11.64
Each, Each,
END Length x height x thickness Each 12+ 24+ #6003-VS 10" Flat $15.73 $13.53 $11.64
SIDE Blank, 2-3/16" x 7/16" x 1/4" #6020 Bleached bone $5.81 $5.00 $4.30
#6020-V Unbleached bone $7.09 $6.10 $5.25
Slotted/shaped nuts for Martin guitars
Shaped, 1-13/16" x 3/8" x 1/4" #6022 Bleached bone $11.76 $10.11 $8.70 A C A 1-17/32" (6023-VS)
A 1-15/32" (6025-VS)
18" top radius; angled bottom #6022-V Unbleached bone $12.86 $11.06 $9.52 D B 1-13/16" (6023-VS)
TOP END B 1-23/32" (6025-VS)
Shaped, 1-13/16" x 21/64" x 1/4" #6023 Bleached bone $11.76 $10.11 $8.70 B C 1/4" (all)
SIDE Flat D 21/64" (all)
18" top radius; flat bottom #6023-V Unbleached bone $12.86 $11.06 $9.52 bottom Neck
Radius width Each Each, 12+ Each, 24+
#6023-VS 18" 1-3/4" $16.33 $14.04 $12.08
1/8" bone nuts for Fender guitars & basses
#6025-VS 18" 1-11/16" $16.33 $14.04 $12.08
Each, Each,
END Length x height x thickness Each 12+ 24+
SIDE Blank, 1-7/8" x 9/32" x 1/8" #6000 Bleached bone $4.01 $3.45 $2.97 A C AA 11--1175//3322"" ((66002224--VVSS))
#6000-V Unbleached bone $4.43 $3.81 $3.28 D BB 11--1233//1362"" ((66002224--VVSS))
C 1/4" (all)
Shaped, 1-45/64" x 3/16" x 1/8" #6001 Bleached bone $10.92 $9.39 $8.08 B D 13/32" (all)
7-1/4" top and bottom radius #6001-V Unbleached bone $9.95 $8.56 $7.36 Angled bottom Neck
SIDE END & sides Radius width Each Each, 12+ Each, 24+
Shaped, 1-45/64" x 3/16" x 1/8" #6002 Bleached bone $10.92 $9.39 $8.08 #6022-VS 18" 1-3/4" $16.33 $14.04 $12.08
10" top and bottom radius #6002-V Unbleached bone $9.95 $8.56 $7.36 #6024-VS 18" 1-11/16" $16.33 $14.04 $12.08
3/16" bone nut for Rickenbackers & square neck Dobro® Shaped bridge saddles
END Compensated for B string.
Each, Each,
SIDE Length x height x thickness Each 12+ 24+ C AB 143-1//342"" ((6a0ll3)3-VS)
Blank, 2-1/8" x 3/4" x 3/16" #1526 Bleached bone $11.80 $10.15 $8.73 A B 4" (6034-VS)
C 3/32" (6033-VS)
B C 1/8" (6034-VS)
Radius Shape Each Each, 12+ Each, 24+
#6033-VS 20" Martin $16.41 $14.11 $12.14
Micarta® Nut & Saddle Blanks Banjo & Mandolin
#6034-VS 10" Gibson® $14.09 $12.12 $10.43
Aged ivory color, with uniform density Nut Blanks
that’s ideal for use with undersaddle Bone is 2-3/16" x 7/16"
pickups (a bit softer than bone). Shap- x 3/16"; pearl is 1-1/4"
ing and slotting required. x 5/16" x 3/16". Each, Each,
Each 12+ 24+
Each, Each,
#6010 Bleached bone.....$5.20 $4.47 $3.85
Length x height x thickness Each 12+ 36+
#0187 Nut 1-7/8" x 9/32" x 1/8" $3.54 $3.01 $2.48 #6010-V Unbleached bone $6.26 $5.38 $4.63
#0218 Nut 2-3/16" x 7/16" x 3/16" $4.54 $3.86 $3.18 #0219 Mother-of-pearl* $10.48 $9.01 $7.76
#0210 Nut 2-3/16" x 7/16" x 1/4" $5.13 $4.36 $3.59 #0083 Bone banjo 5th string nut,
#0211 Saddle 4-1/8" x 15/32" x 1/8" $4.46 $3.79 $3.12 1/4" x 1/8" diameter ......$2.33 $1.98 $1.63
* Pearl cannot be shipped outside the USA
Orders received by 4pm EST weekdays are shipped the same day 5
Tools,
Nuts & Saddles ZerO Glide Nuts Easy installation!
The zero fret approach reduces string contact in the nut by 93%. Strings glide freely
s
ol on the polished fret, and return to tune fast and reliably. No cutting or changing
o
T your guitar required, you can switch back to your conventional nut if you ever
feel like it. Fretboard radius is not an issue: choose the ZerO Glide that fits your
guitar, and the zero fret flexes to conform to your fretboard. Available preslotted
Revolutionize for most string spacings, and unslotted for any situation.
your setups! Preslotted Top String
Length Height Thickness Radius Spread
#7030-F ZS-7F for Fender ............1-11/16" 13/64" 7/64" 9.5" 1-3/8"
Nut #7030-G ZS-1 for Gibson .............1-51/64" 15/32" 15/64" 12" 1-7/16"
Slotting #7030-M ZS-3 for Martin* ...........1-49/64" 15/32" 15/64" 16" 1-23/64"
#7030-T ZS-5 for Taylor ...............1-51/64" 15/32" 15/64" 16" 1-13/32"
Gauge
#7030-D ZS-14 for Dreadnought 1-3/4" 15/32" 15/64" 16" 1-15/32"
The Nut Slotting #7030-000 ZS-15 for 000 Guitar .....1-3/4" 15/32" 15/64" 16" 1-33/64"
Gauge quickly and #7030-CL ZS-CL for Classical .......2-1/8" 7/16" 13/64" Flat 1-45/64"
precisely measures #7030-MA ZS-10 for Mandolin .......1-17/64" 15/32" 15/64" Flat 61/64"
the heights of the Unslotted Top
Length Height Thickness Radius
strings over the
#7030-FB ZB-12F for Fender .........1-11/16" 13/64" 7/64" 9.5"
first fret, so you #7030-GB ZB-2 for Gibson .............1-25/32" 15/32" 15/64" 12"
can file nut slots #7030-MB ZB-4 for Martin* & Taylor 1-57/64" 15/32" 15/64" 16"
at stewmac.com
more accurately #7030-12 ZB-11 for 12-string ........2" 15/32" 15/64" 16"
than ever before. That means easier, more con- *Flat-bottomed Martin nuts, not angled-bottom nuts.
sistant playability that you can custom-tailor to $30.00 Each
individual instruments and playing styles. The
gauge eliminates guesswork—no more “eyeball- Tusq XL® & Black Tusq XL® nuts from Graph Tech
ing” string heights—and it’s faster and easier
to use than feeler gauges. Designed by Don Self lubricating As strings move in a highly resonant
MacRostie, it utilizes a swiveling dial indicator Tusq XL® or Black Tusq XL® nut during bends and tremolo
with adjustable zero point, accurate to .001". action, microscopic Teflon®, more slippery than
The machined brass base fits over the strings graphite, lets them return to pitch accurately.
to rest on the fretboard. The gauge works Trimming and slotting are required unless noted.
with most guitars, mandolins and banjos (see Black Tusq XL® Top String
our bass model below). Instructions included. Length Height Thickness Radius Spread Each
#1865 For Fender, unslotted 1-3/4" 1/4" 1/8" 10" – $11.60
#2003 $72.06
#1884 For Fender, slotted 1-3/4" 1/4" 1/8" 7-1/4" 1-3/8" $11.60
#1865 and #1884 have flat bottom.
1. Touch the 2. Press the string
plunger to onto the fret #1866 For Fender, slotted 1-11/16" 7/32" 1/8" 7-1/4" 1-3/8" $11.60
the string and read #1866 has a curved bottom with center foot for a flat slot; file it off for a curved slot.
attohn edz ed truioar.ln 7080 90 010 tshhtereiign eghxt a.ct 7080 90 010 ##11886689 FFoorr GGiibbssoonn®®,, uslnostltoetdt ed 11--239/4/3" 2" 31/18/"3 2" 33//1166"" 1126"" –1 -7/16" $$1111..6600
6050 403020 6050 403020 #1873 For Epiphone, slotted 1-23/32" 11/32" 1/4" 15" 1-3/8" $11.60
Tusq XL® (ivory color) Length Height Thickness TRoapd ius SSptrrienagd Each
#1890 For Fender, unslotted 1-3/4" 1/4" 1/8" 10" – $12.71
#1890 has a flat bottom.
#1891 For Fender, slotted 1-11/16" 3/16" 1/8" 7-1/4" 1-3/8" $12.71
3. File the nut slot depth until the dial reads the desired height. #1891 has a curved bottom with center foot for a flat slot; file it off for a curved slot.
#1892 For Gibson®, unslotted 1-29/32" 3/8" 3/16" 12" – $12.71
#1893 For Gibson®, slotted 1-3/4" 3/8" 3/16" 16" 1-7/16" $12.71
Teflon® is a registered trademark of DuPont.
Bass Nut Slotting Gauge
The larger brass base is machined
to fit bass string spacings. Tusq® nuts & saddles from Graph Tech
#2006 $72.79
Tusq® advanced high-density polymer is designed to transfer string energy more
efficiently, for enhanced harmonics, volume, and sustain. Uniform density makes
Tusq® saddles ideal for use with undersaddle pickups. Final trimming required.
Tusq® nuts Top String
Length Height Thickness Radius Spread Each
Speeds nut #4750 For Fender, slotted 1-11/16" 3/16" 1/8" 7-1/4" 1-3/8" $11.60
slotting jobs String Lifter #1883 For Fender, slotted 1-3/4" 1/4" 1/8" 7-1/4" 1-3/8" $11.60
#4750 has a curved bottom; #1883 is flat. #4750 has center foot for a flat slot; file it off for a curved slot.
Luthier Rolfe Ger- #1885 For Gibson,® slotted 1-3/4" 11/32" 3/16" 16" 1-7/16" $11.60
hardt inspired this #1874 For Epiphone, slotted 1-3/4" 3/8" 1/4" 14" 1-3/8" $11.60
time-saving little
tool for nut slotting Tusq® bridge saddles for acoustic guitar (Measure your saddle slot width before ordering.)
work: slip it under Length Height Thickness Top Radius String compensation Each
the string in front #3559 2-29/32" 3/8" 3/32" 20" – $11.60
of the nut, and quickly lever the string up out of #3557 3-1/32" 7/16" 1/8" 14" – $11.60
the way. You won’t have to loosen the string, and #3558 2-13/16" 13/32" 1/8" 12" B string $11.60
you can quickly reseat it to check the slot depth. #1880 2-7/8" 7/16" 1/8" 10" Fully compensated $11.60
No tedious retunings. Fits any string up to .062".
Nut slot depth tip: The slot for an unwound string should be the same depth
Each Each, 3+
#4803 $4.99 $4.44 as the string’s diameter. A wound string’s slot depth should be half the diameter.
6 USA & Canada call toll-free 800-848-2273 • Order online at stewmac.com
Mark the two
outer string Tools
positions
Nut “The best possible scrapers for builders of Too
arched instruments.” —Al Carruth, luthier ls
Find the two String Spacing Rule
slots that match
your marks Does all the math for you: proportional slot
at stewmac.com
spacing automatically compensates for string
Nut
diameters, from treble to bass, so the strings
won’t seem crowded to the player. Simply
STRING SPACING RULE Hollowground with
pencil the string positions through the rule and 2 cutting edges
onto the nut, or scribe accurate starter grooves
The rule shows for nut files. Laser-cut slots wrap around both
the other
string positions edges of the rule in a continuous scale. Use the
rule for notching bridge saddles and laying out Accurate string spacing without Rectangle
Nut bridge pin holes too: it’s made of flexible stain- calipers, calculators or shop rulers
StewMac
less steel to conform to flat or arched surfaces.
STRING SPACING RULE Instructions included. #0673 $22.00 Othuisr itnhgaennkiso utos tluotohl.ier Kevin Ryan for creating Ultimate Scrapers Original Mini
Revolutionary wood surfacing tools
Perfectly At 1/8" thick, these revolutionary scrapers refined
square Safe Slot Nut Guard Set by luthier Al Carruth are much beefier than stan-
in seconds! dard scraper blades. They work in both directions
without flexing, and with less chattering. That
saves time and effort. Tempered tool steel holds
a more durable edge too. Ultimate scrapers do an
outstanding job of smoothing hardwood surfaces,
purflings, bindings and more. The shapes are re-
fined for contouring and graduating arched tops
and backs, as well as for smoothing flat surfaces.
Instructions for sharpening included.
at stewmac.com
#0631 Original, 3-3/4" x 1-11/16" $34.99
Nut and Saddle Sander #0632 Mini, 2-1/2" x 1-1/2" ..........$26.99
This “vise on wheels” is the fastest, surest way #0623 Rectangle/concave, 3-7/16" x
to get the bottom of a nut or saddle square, 1-13/16"; three straight edges
which is crucial for good tone. It’s a unique tool Nut slot plus a concave 20"-radius edge $34.99
that keeps your nut or saddle perfectly vertical depth control
while you roll it over sandpaper on a flat surface. Accurate, fast and
Indexed adjustment screws let you dial in the fumble-free at stewmac.com Extra
exact amount of material to be removed. In clearance
moments your nut or saddle is squared up and Safe Slot™ Nut Guard Set for easy nut
truly flat. Aluminum body with steel ball bear- This complete system ensures perfect string slot shaping
ing rollers. Works with any nut/saddle material spacing and depth. Developed by StewMac’s own
up to 3-1/4" x 3/8". #4047 $179.35 Don MacRostie for accurate nut slotting on his
Red Diamond Mandolins. Felt-padded caul adapts
Japanese Pull-cut Saws to guitar, bass, and most other neck shapes. Any
fingerboard width up to 2-1/16". Includes every-
Great for dovetails and details!
thing you see below. at stewmac.com
Cutting on the pull stroke keeps these #1823 Complete set $89.72
thin blades taut and precise. High quality alloy Nut and Saddle Vise
Safe Slot Nut Guard
steel blades with traditional bamboo handles. Shop vise jaws just get in the way when you’re filing
Holds multiple feeler gauges,
a nut or saddle. We gave this special vise extra-tall
pulling them tight to match
jaws with steep angles for easier access, and bev-
fretboard radius. Locks in place
eled the end of the vise for extra relief. They’re
against the nut. No slipping!
Dozuki undercut to stay parallel under pressure and grip
#1821 $39.80
cross-cut saw uniformly without slipping. For other jobs, the jaws
Tapered .011" blade with 9-1/2" cut, Feeler Gauges open to 2-7/16" for all kinds of small work. This is
arched steel spine for stiffness, and kerfed .015" teeth. Steel gauges that enable preci- a well-made, heavy little portable steel vise with a
Long rattan-wrapped handle. #3613 $44.05 sion filing of nut slot depths. 2" x 5-5/8" footprint; you can clamp it to the edge
Stack them on the fingerboard, of your workbench or into your larger shop vise.
Curved-edge mini saw Great for
against the front edge of the
trimming installed braces, cleaning #1816 $39.42
string nut, and file the nut slot
fret slots over a guitar body, and more. 2-5/8" x
down to the top of the stack.
7/8" x .0085" blade. #3612 $26.15 Includes 11 thicknesses: .016", .018", BIG time savers for
spot fretboard work
.020", .022", .024", .026", .028", .030", .032",
Super fine-cut saw Featherweight
Tusq® bridge saddles for acoustic guitar (Measure your saddle slot width before ordering.) with a razor-thin .0075" blade, .034", and .040". #1811 $34.22
Length Height Thickness Top Radius String compensation Each 2-5/16" edge and 1/2" depth. Close-tolerance cuts String Spacing Rule
#3559 2-29/32" 3/8" 3/32" 20" – $11.60 for soundboard braces, linings, and more. Fits the Safe Slot Nut Guard
#3557 3-1/32" 7/16" 1/8" 14" – $11.60 #3617 $36.02 to accurately mark pro-
#3558 2-13/16" 13/32" 1/8" 12" B string $11.60
Flush-cut saw Flexible .015" blade with portional slot spacing. No
#1880 2-7/8" 7/16" 1/8" 10" Fully compensated $11.60
6-1/4"cut. Great for trimming dowels for relo- math required! Mini String Spreader
cating tuners or bridge studs. #3614 $25.76 #0675 $15.70 Work under your strings without
removing them. Nylon. #1191 Set of 2 $4.83
Orders received by 4pm EST weekdays are shipped the same day 7
MIX + SAVE
ON ALL FRETWIRE
at stewmac.com
15% OFF when you buy 3+
Luthier’s
Our bulk fretwire is supplied in convenient clear storage tubes, Digital
to keep your wire organized and your workbench uncluttered.
Caliper
You’ll save when you order fretwire by the pound.
Instrument makers and repair shops rely on us for the highest Essential shop
quality 18% nickel-silver fretwire. We supply our fretwire gauge also
in 2-foot straight lengths. Order 6 feet for a complete guitar measures fret
or bass fret job, and 4 feet for a mandolin, banjo or ukulele.
height
Our fretwire is sized to Width Our caliper features a custom jaw notch for measuring
fit .023" fret slot width.
fretwire crown height (the height above the fingerboard).
Note that after frets are installed Crown
This is a must for comparing new wire to the original wire.
and leveled, they can lose from
.004" to .010" in height. Tang Thanks to a great idea by repairm an Frank Ford, we’ve also
added a notch on the depth gauge to measure fret height on
Medium Fretwire .080" to .095" width the instrument. Handy for lots of other jobs in your shop as
well, the caliper gives LCD readouts in inches, millimeters,
Medium widths are used extensively by Martin, Fender and Gibson®, and are the or fractions. It measures outside, inside and depth dimen-
most popular fretwire sizes. #0148 medium fretwire is our best seller.
sions up to 6" (154mm), with super-accurate .0005" (.01mm)
Width .084" Medium/medium for acoustic or electric Each Each, 3+ resolution. The stainless steel jaws can be locked at any
Crown .039" #0148 guitar. Our most popular wire for fretting #0148 2 feet $4.05 $3.44 position. Storage case included. #0447 $48.70
Tang .055" Martin, Fender, Gibson® and other guitars. #0148-LB 1 pound (72 feet)
$52.24 $44.40
Width .095" #0141 Medium/high for acoustic or electric guitar. Each Each, 3+
Crown .045" This size can often be redressed without #0141 2 feet $4.87 $4.14
Tang .073" becoming too flat. #0141-LB 1 pound (54 feet) Fret
$51.04 $43.38
Beveling Files
WCriodwthn ..009428"" #0152 Mgueitdari.u Emxt/rhai wghidethr wfoirt ha ceoxutrsat iccr oowrn e hleecigthritc. #0152 2 feet $E4a.c9h8 E$a4ch.2, 33+ Low-friction files
Tang .062" A Dan Erlewine favorite. #0152-LB 1 pound (54 feet) for fret ends
$45.15 $38.38 A more consistent
way to bevel the ends of
Width .080" #0155 Medium/highest for acoustic or electric Each Each, 3+ the frets before final hand-
CTaronwg n ..005408"" gcruoiwtanr.i nEgx atfrtae rh ienisgthaltl aftoiro nle ovre rleinfrge tatinndg .re- ##00115555 -2L Bfe e1t p$o4un.8d8 ( 62$ 4fe.e1t5) dressing. Each 1-1/2" x 1-3/4" at stewmac.com
$54.99 $46.74 low-friction block holds a removable fine-tooth flat file at
the proper angle to smoothly bevel all the fret ends along
Wide Fretwire .100" to .110" width the edge of the fingerboard. Much easier and safer than a
Favored for string bending; used on many modern electric guitars and basses. handheld file. The 3-3/4" model is for shorter fingerboards,
(Late ’50s Gibson® .098" jumbo fretwire is medium by modern standards.) and for spot-filing partial refrets.
Width .110" #0150 Wide/highest for electric guitar or bass. Each Each, 3+ 35° Length
Crown .053" Modern jumbo fretwire as used on ESP, #0150 2 feet $5.72 $4.86 #3760 3-3/4" $55.10
Tang .074" Jackson, Ibanez, Kramer and similar guitars. #0150-LB 1 pound (46 feet) #3775 7-1/2" $74.37
$49.86 $42.38 Fret
#3759 Both sizes
Width .100" #0154 Wide/high for electric guitar or bass. Extra Each Each, 3+ Fretboard $123.00 Save $6.47
Crown .050" height for leveli ng and recrowning after #0154 2 feet $5.79 $4.92
Tang .060" installation or refretting. #0154-LB 1 pound (48 feet)
$50.79 $43.17
WCriodwthn ..100436"" #0149 WTaildleer/ mtheadni uomld fGori besloecnt®r ijcu mgubitoa rw oirre b; afsosr. #0149 2 feet $E5a.c2h5 E$a4ch.4, 36+ 2F2Fnnrrddee eeddttiittWWiioonnoorrkk QQuueessttiioonnss aabboouutt
Tang .067" leveling new frets and retaining jumbo feel. #0149-LB 1 pound (52 feet) SStteepp--BByy--SStteepp ffrreettttiinngg??
$49.98 $42.48 LLooookk hheerree fifirrsstt!!
PPaaggee 9955 iinn tthhiiss ccaattaalloogg
Width .106" #0146 Wide/low for electric guitar. Much lower Each Each, 3+
Crown .036" height than modern rock frets. Good for #0146 2 feet $4.44 $3.77
Tang .074" partial fret jobs, to match large worn frets. #0146-LB 1 pound (58 feet)
$49.98 $42.48 Fret Polishing Wheels
Width .110" #0158 Wide pyramid for electric guitar or bass. A Each Each, 3+ Add a final pro touch to your
Crown .052" little extra height, and a unique profile with #0158 2 feet $5.74 $4.88 fret jobs. Mount one of these
Tang .074" more steeply sloped sides. #0158-LB 1 pound (46 feet) ceramic wheels a with 1/8" man-
$48.09 $40.88 drel in the Fored om handpiece
Narrow Fretwire .053" to .080" width (page 33), and lightly groove
the edge with a small round file.
Narrow fretwire sizes were used on pre-World War II acoustic guitars, and are
Move the spinning edge along
used on modern banjos, mandolins, ukuleles, and dulcimers.
the crowned fret to polish gently
WCriodwthn ..008400"" #0147 Nanadr rdouwlc/immeerd wiuirme; Sa tbaint dlaarrgde mr tohdaenr nv ibnatnagjoe #0147 2 feet $E4a.c1h4 E$a3ch.5, 32+ Frets play smoother ffroert sa fmeeilr rgorre-alitk aen sdh ipnlea.y Msuapkeers-
Tang .062" Martin guitar wire or old banjo wire. # 0147-LB 1$ p5o5u.n0d8 (7$44 f6ee.8t)2 and feel great! smooth.
#5266 Fine wheels (green), pkg. of 5...........$6.83
WCriodwthn ..005337"" #0764 Nfreatrwroirwe./ lSoowm eMtiomdeesr nu ssetda ntdoa radp pmroaxnidmoalitne #0764 2 feet $E3a.c1h9 E$a2ch.7, 31+ ##55226678 EMxatnrad-rfienl,e 1 w/8h"e-deilas .( swhhaintke) ..,. .p..k..g.... .o..f. .5.. .$$63..8431
Tang .054" old style small banjo fretwire. #0764-LB 1 pound (90 feet)
$57.73 $49.07 #5269 Complete outfit ..............................$17.07
8 USA & Canada call toll-free 800-848-2273 • Order online at stewmac.com
Pressing StLeevwelinMg ac FreCtro Pwnrinegsses Dsreossilnvge every fretting situation Fretting
Pressing frets gives more consistent results than hammering. Because there’s no recoil from Tools
hammer blows, pressed-in frets are less likely to have loose ends and uneven heights.
T
o
o
ls
Spring- Lock screw Fret press caul set Use your drill press! #4365 Set $59.75
loaded lever for clamping
Caul won’t glued frets Self-leveling; 3/8" shank. Includes 6", 7-1/4", Save $10.55
fall and dent 9-1/2", 12" and 16"-radius inserts. #4366 Caul only $46.95
your work
Jaws “My favorite fretting tool.” —Dan Erlewine
Our original
Benchtop
handheld fret press
fretting
factory! Self- Fret an entire bolt-on neck, or
leveling most of an acoustic neck, FAST
caul with Jaws was developed by fretting expert Dan Erle wine, for better
radiused
control of the pressure needed to seat a fret. It eliminates clamp
inserts
setups, so fret jobs go faster. Jaws features a self-leveling upper You can move quickly down the
caul and adjusts easily to any neck. It includes neck. Multiple Jaws tools make
Table glue-in fret jobs fast too.
interchangeable 2-1/2" grooved brass inserts
with fence
Quickly fret for popular fretboard radii (a 6"-radius insert
at stewmac.com new unglued holds down the fret ends for gluing).
fingerboards
#4380 Jaws fret press only ............................$237.58
Fret Arbor Press System #4381 Jaws fret press with 5 radiused inserts $260.93 at stewmac.com
You can can quickly and consistently fret an unglued Includes 6", 7-1/4", 9-1/2", 12" and 16" radii.
fingerboard, a bolt-on neck, and most of an acous- Additional radii available separately below.
tic guitar neck with our cast steel arbor press and
Jaws2
self-leveling steel fretting caul. Four interchange-
able 2-1/2" grooved brass inserts match standard Damage-free fretting over acoustic bodies
fretboard radii, and a 6"-radius insert holds down Don’t hammer frets over an unsupported soundboard! Jaws2’s special cauls take
the fret ends for gluing. The adjustable steel pin- the stress off the guitar top, so you can safely press the frets in the slots. Jaws2 was
ion provides firm pressure. conceived and refined by fretting experts Bryan Galloup and Dan Erle wine. Five
Versatile table. The system includes a 24-3/8" interchangeable grooved brass inserts fit over a variety of fretwire radii. Also included
x 3" table attachment with fence. Adjustment are a contoured wooden caul to span the braces inside a Martin-style guitar, a flat
screws move the table to precisely align the frets caul you can shape to fit over other bracings, and a felt-lined radiused caul for the
with the arbor caul. back of the neck. Internal magnets hold the cauls on the clamp jaw—no fumbling.
Faster fretting for
#4267 Jaws2 fret press only $117.51
production work. The
fence has a retractable Includes three wooden lower cauls.
index pin for our Dual #4266 Jaws2 with 5 radiused inserts
Fret Scale Templates $135.23 Save $5.63
(page 15). Attach a Includes 6", 7-1/4", 9-1/2", 12" and 16" radii.
slotted unglued fingerboard to a matching template Additional radii available separately below.
with double-stick tape; fret slots automatically Extra wooden lower cauls
align under the arbor. #4268 Flat caul............$15.28
Fret glued-on #4269 Neck caul .........$16.04
fingerboards too. #4270 Soundhole caul $14.84
Contoured 12" x 2-3/4" x 1" cork-
lined wooden neck support is included. Jaws
Radiused inserts for all our fret presses.
Deluxe Set
#4480 Arbor press only, with table .....$116.43 Radius Radius Radius
#4479 Wooden neck support only ........$12.30 Includes both Jaws fret presses. #4367 6" #4370 10" #4373 16"
#4481 Complete: arbor, table, neck support, #4276 $309.30 Save $26.90 #4368 7-1/4" #4371 12" #4374 20"
and 5 radiused inserts $183.11 Save $15.92 Includes 6", 7-1/4", 9-1/2", 12" Grooved brass, #4369 9-1/2" #4372 14" #4375 Flat
Inserts have 6", 7-1/4", 9-1/2", 12" and 16" radii. and 16" radiused inserts. 2-1/2" wide. $4.67 each
Additional sizes available separately at right.
StewMac Fret Buck
Reset loose fret ends
Shock absorber for over-the-body fretting
Fret Setter A StewMac exclusive! The Fret Buck was originally
This 5" brass tool is grooved developed by Taylor Guitars, as a shock absorber for
to fit over a fret; simply tap hammering frets over the body of an acoustic guitar.
it with a hammer to reseat Made of sturdy cast iron, it rests over the guitar’s shoul-
loose fret ends quickly. No ders on finish-friendly cork linings. An adjustable
unstringing! Use it to hand- clamp reaches through the soundhole to provide firm
press a loose fret end while support beneath the fingerboard, eliminating the need
your super glue sets too. to widen the slots and glue in the frets. The Fret Buck
is more affordable than ever, and a valuable addition
to your shop! We also added a sliding cork-lined foot
to the adjustable clamp, so the Fret Buck now works
#1662 For jumbo fretwire Each for a wider range of guitars and bracings.
#1665 For medium fretwire $25.06 #0600 $146.90
Orders received by 4pm EST weekdays are shipped the same day 9
Fretting
Tools
Fret & Fingerboard Leveling Tools
Pressing Leveling Crowning Dressing
s
ol
o Fret levelers give the frets uniform height. The process slightly flattens the tops
T
of the frets, to prepare them for dressing tools that restore roundness.
Radius-sanding Beam
18" length
gets the job You can create a constant radius on an
done fast
unfretted fingerboard, or level installed frets
with this unique professional tool. The 2-3/4" wide
x 18" extruded aluminum block is comfortable to r
hold, and its stiffness and precisely machined radius Attach
assure accuracy that’s not possible with a wooden block Stikit™ abrasive
of the same length. We designed this tool for a lifetime of use in the busy
shop. Attach 220/320-grit Stikit™ abrasives (page 43) for fret leveling,
and 80/120-grit for shaping the fingerboard.
Fast, consistent fret leveling
Essential #5640 7-1/4" radius #5644 14" radius and fingerboard radiusing
at stewmac.com
#5641 9-1/2" radius #5645 16" radius Tip: It’s a great clamping
Fretting Tool Set #5642 10" radius #5646 20" radius caul for glue-in fret jobs too.
#5643 12" radius $149.99 each
The basic tools you’ll need for at stewmac.com
installing, leveling, crowning,
and inspecting frets
Fret cutter #0619, page 13
Deadblow fretting hammer #1296, page 13 at stewmac.com Fret & Fingerboard
6" fret leveler #0862, page 10 Levelers
Double-edge fret file #4491, page 12 r
Fast, accurate leveling tools for professional shops.
Fret end dressing file #1175, page 11 Each heavyweight rectangular 1" x 2" steel tube is Attach
Fret Dressing Stick Stikit™
precisely ground for flatness on the narrow sides.
with 14 Micro-Mesh® Belts #1939, page 11 Attach 220/320-grit Stikit™ abrasive (page 43) abrasive
Fret Rocker #3770, page 16 Precision- to quickly level the frets, or use 80 or 120-grit to #4577 8" $41.88
Fret Work book #1550 page 95 ground level an unfretted fingerboard. The tool’s edges #4578 16" $54.44
for flatness are smooth to prevent gouging. #4579 24" $85.45
Includes
Fret Work
Step-By-Step
Fret & Fingerboard Leveling Files
2nd edition
The definitive Our fret leveling files have single-
cut no-chatter teeth that do the job
fretting book.
quickly and smoothly. They’re great
Great techniques,
tips, tools, and for beveling the fret ends too. The
tricks! fingerboard leveler is a double-cut
file for ebony, rosewood, and pearl
inlays. Each file is 1" wide with a
#3125 Complete set $220.74
comfortable hardwood handle. The #0861 Fret leveler, 3" ..............$39.31
SAVE $38.95 Get a handle on fret work! 6" length is for general use, and the #0862 Fret leveler, 6" ..............$43.41
3" length is for spot leveling. #0864 Fingerboard leveler, 6" $43.41
#0860 Set of 3 $118.56 Save $7.57
Learn fretwork from a pro
Snapfile Leveling System
Dan Erlewine DVDs
Unique 4-in-1 tool with magnets for fast file swaps
Fret Basics Dressing and Our all-purpose fret/fingerboard leveler features interchangeable
refretting using basic tools.
files: one tool does the work of four. We gave the handle a hefty
#5611 $52.45 weight, to work more efficiently with less chatter. Made of anod-
Advanced Fretting Vol. 1 ized aluminum for lifetime durability, it’s shaped to fit either hand.
Dan is the In-depth acoustic and elec- Strong magnets are embedded in the recessed bottom: files snap
world’s best known tric refretting techniques. in and snap out, fast and easy. Saves space in your tool drawer.
guitar repair expert.
More Dan Erlewine #5612 $52.45
300-grit diamond-coated
DVDs on page 96. ATidpvsa &nc etedc Fhrneitqtuinegs Vfroolm. 2 ex- #2251 Magnetic handle only ....$47.04 fibloet hle dvierlesc ftrieotns ss.moothly in
pert luthiers. #2252 Diamond leveling file.....$55.44
#5613 $52.45 #2253 Standard leveling file .....$32.76 Standard fret leveling file
#2254 Razor leveling file...........$43.21 features chatter-free
single-cut teeth.
#5614 All 3 DVDs $157.34 #2255 Fret end beveling file .....$32.76
Super-sharp chemically-
SAVE $0.00 #2256 Complete $187.98 Save $23.23 machined razor file levels
fingerboards and inlays.
at stewmac.com Fret end beveling file with
90-degree teeth resists
sliding off the fretboard.
10 USA & Canada call toll-free 800-848-2273 • Order online at stewmac.com